The future development trend of aging equipment
2018.06.12
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In recent years, China's traditional manufacturing industry has been affected and constrained by many factors such as rising labor costs and staff shortages. It has become a general trend to gradually develop into automated production. As a part of industrial production, the aging test, under the impetus of the automation wave, will also accelerate to automation. As the aging test is part of the power supply manufacturing process, it is attached to the power industry and promotes the development of the industry. Therefore, the future development trend of aging equipment is inextricably linked with the development trend of the manufacturing industry (especially the power supply industry) and the industrial automation industry.
The current situation and predicament of Chinese manufacturing industry:
In the late 20th century, China relied on its population size and its advantages in land and resources. It took the coastal area as the center and invested the entire country in manufacturing to develop the Chinese economy. After more than 30 years of rapid development, it quickly became a global manufacturing power, even Known as the "world factory." However, with the rise of China's economy, people's income levels and social status, coupled with the decline in the birth rate, more and more new generation of people are not willing to go to the front line of production when the general workers engaged in mechanical physical work. The labor force that was originally low in price and has a strong willingness to work is shrinking. The demand for ordinary operators in manufacturing-oriented industrial countries has only increased. That is, the "Lewis Turning Point" has appeared in China. The contradiction between the supply and demand of the labor force has become increasingly prominent. Problems such as difficult recruitment, high labor costs, low production efficiency, and low automation are plaguing the survival and development of labor-intensive manufacturing industries. With the continuous development of automation industry, it is an inevitable trend that the manufacturing industry gradually transforms to automated production in stages.
(The inflection point of Lewis, that is, the turning point of surplus labor to shortage, refers to the fact that in the process of industrialization, with the gradual transfer of rural surplus labor to non-agricultural industries, the rural surplus labor force will gradually decrease and eventually reach a bottleneck.)
The status quo and development trend of industrial automation:
Industrial automation is a broad concept. It is also a complex system, usually consisting of automation equipment, instrumentation and measurement equipment, automation software, transmission equipment, computer hardware, and communication networks. But simply speaking, it is the use of machines that directly or indirectly replace manual operations to complete the production process. In the production equipment, some automated devices, such as instrumentation and manipulators, are assembled to replace part of the operator's direct labor, so that the production is carried out automatically to varying degrees in order to achieve the desired goal. This automated device is used to manage the production process. The method is called automation of the production process.
Industrial automation technology has been widely used in the mining, food, pharmaceutical, textile and clothing, non-metal, automotive and electronics industries, such as spraying robots, arc welding robots, spot welding robots, handling robots, etc. of automobile production lines. The degree of automation and intelligence allows people to see the infinite possibilities and many advantages of machine automation. For example, robots can greatly reduce workers, lower costs, improve efficiency and quality, and complete many operations that cannot be achieved by humans. It not only solves the problem of labor shortage, but also incidentally solves a series of problems such as production and personnel management, logistics support, and security accidents brought about by the use of large amounts of manpower, and also enhances the corporate image.
The prototype of a modern, unmanned, fully automated assembly line has gradually taken shape in various industries.
The application of automation in the production process of traditional industries:
Although today's automation technology has made great progress and its degree of automation is quite high, it has been applied in large-scale industries and some high-value-added industries, but due to the high cost of automation equipment, especially robots (or robots), it is The traditional low-value-added processing and manufacturing industries cannot bear the comprehensive cost far higher than the traditional labor force. The degree of automation and breadth of application in the traditional labor-intensive enterprises has been greatly limited, especially in a wide variety of enterprises, mainly small and medium-sized production. Moreover, these advanced automation technologies are mainly concentrated in several large-scale enterprises in foreign industrial developed countries, such as Schneider, ABB, Siemens, Rockwell, General Electric and so on. Manufacturers of domestic automation products mainly focus on distributed control system (DCS) systems, work instruments, industrial software, and so on. Compared with industrialized countries, there is still a phased overall gap.
With the adjustment of traditional industrial structures and industrial upgrading, the environment in which labor-intensive industries (such as power supply manufacturing) are located is quietly changing, and the original advantages are slowly turning into disadvantages, forcing companies to think and change their production methods. And morphology. At the same time, in the Outline of the “Tenth Five-Year Plan” for Development, China put forward the development strategy of informatization to drive industrialization, and also promoted the full-scale marketization of our country’s automation industry, making more and more domestic companies pay attention to the automation of the production process in traditional industries. Involved in the research and development of related automation equipment, from system integration to independent research and development, from unit solutions to system solutions, through the integration of international and domestic technologies, division of labor and cooperation in different industries, etc., to automate the assembly line industry Advance to deeper and broader areas. For example, machine automatic processing, automatic cutting, automatic testing and inspection, automatic transmission and handling, automatic packaging, etc., almost every relatively independent link has a corresponding unit automation solution. Automated production can not only reduce material loss, increase efficiency, but also ensure consistency of quality. With the continuous maturation and perfection of the unit automation, the integration and standardization among various units, as well as the development of micro-mechanics electronics and micro-robots, the system automation degree of the entire assembly line manufacturing process will become higher and higher, and direct manual intervention will gradually decrease. This is also the inevitable result of the development of modern enterprises to scientific management.
Aging equipment development trends:
Based on the above analysis of the development trend of the environment, it can be foreseen that the aging of the product is an indispensable part of the production process in the electronics industry. In order to meet the modern production needs, it is bound to move to a higher level of intelligence in the context of industrial automation. Development and automation.
The current aging equipment is divided into energy-saving aspects, which are mainly divided into energy-consuming aging electronic loads and energy-feedback aging electronic loads.
Due to its mature technology and excellent performance, energy-consuming aging load modules can meet the aging needs of various types of power supply products, especially in today's fiery LED driver power supply, LED TV power supply and other aging products. Among them, the electronic payload module in CPET has strong functions in hardware and software, and has various modes such as CC/CV/CR/CP/LED. The AC acquisition board can simultaneously monitor the input and output characteristics of the tested product. For efficiency analysis, ON/OFF switch impact, bad alarm and automatic positioning, automatic generation of various parameters of real-time curve and aging reports and so on. The entire aging process is completed automatically without manual intervention.
The energy feedback aging equipment is mainly used for the aging of products such as mid- and high-power adapters, industrial power supplies, communication power supplies, high-power chargers, and street lamp power supplies. The biggest advantage of energy feedback aging equipment is energy saving and environmental protection.
The aging system is relatively independent in the entire production process. No matter whether it is an energy-conserving or energy-saving aging system, its unit automation has basically been realized, that is, the entire aging process is automatically completed without manual intervention. However, the connection between the aging unit and other parts of the entire assembly line process is not automated. For example, the product is moved from the assembly line to the aging room, aging room, and the packaging line, and the material is loaded (into the aging car before the product is aged) and the material is cut. (Removal from the aging car after aging is completed.) Basically, the work is still mainly manual, which wastes a lot of manpower. The automation of these links currently has some domestic solutions, and it is constantly improving and improving.
With the continuous advancement of automation industry and energy-saving electronic load technology, China Keyuan has taken the lead in integrating functional testing and aging of aging equipment into an integrated automation project and is moving toward full automation and intelligence.
The current situation and predicament of Chinese manufacturing industry:
In the late 20th century, China relied on its population size and its advantages in land and resources. It took the coastal area as the center and invested the entire country in manufacturing to develop the Chinese economy. After more than 30 years of rapid development, it quickly became a global manufacturing power, even Known as the "world factory." However, with the rise of China's economy, people's income levels and social status, coupled with the decline in the birth rate, more and more new generation of people are not willing to go to the front line of production when the general workers engaged in mechanical physical work. The labor force that was originally low in price and has a strong willingness to work is shrinking. The demand for ordinary operators in manufacturing-oriented industrial countries has only increased. That is, the "Lewis Turning Point" has appeared in China. The contradiction between the supply and demand of the labor force has become increasingly prominent. Problems such as difficult recruitment, high labor costs, low production efficiency, and low automation are plaguing the survival and development of labor-intensive manufacturing industries. With the continuous development of automation industry, it is an inevitable trend that the manufacturing industry gradually transforms to automated production in stages.
(The inflection point of Lewis, that is, the turning point of surplus labor to shortage, refers to the fact that in the process of industrialization, with the gradual transfer of rural surplus labor to non-agricultural industries, the rural surplus labor force will gradually decrease and eventually reach a bottleneck.)
The status quo and development trend of industrial automation:
Industrial automation is a broad concept. It is also a complex system, usually consisting of automation equipment, instrumentation and measurement equipment, automation software, transmission equipment, computer hardware, and communication networks. But simply speaking, it is the use of machines that directly or indirectly replace manual operations to complete the production process. In the production equipment, some automated devices, such as instrumentation and manipulators, are assembled to replace part of the operator's direct labor, so that the production is carried out automatically to varying degrees in order to achieve the desired goal. This automated device is used to manage the production process. The method is called automation of the production process.
Industrial automation technology has been widely used in the mining, food, pharmaceutical, textile and clothing, non-metal, automotive and electronics industries, such as spraying robots, arc welding robots, spot welding robots, handling robots, etc. of automobile production lines. The degree of automation and intelligence allows people to see the infinite possibilities and many advantages of machine automation. For example, robots can greatly reduce workers, lower costs, improve efficiency and quality, and complete many operations that cannot be achieved by humans. It not only solves the problem of labor shortage, but also incidentally solves a series of problems such as production and personnel management, logistics support, and security accidents brought about by the use of large amounts of manpower, and also enhances the corporate image.
The prototype of a modern, unmanned, fully automated assembly line has gradually taken shape in various industries.
The application of automation in the production process of traditional industries:
Although today's automation technology has made great progress and its degree of automation is quite high, it has been applied in large-scale industries and some high-value-added industries, but due to the high cost of automation equipment, especially robots (or robots), it is The traditional low-value-added processing and manufacturing industries cannot bear the comprehensive cost far higher than the traditional labor force. The degree of automation and breadth of application in the traditional labor-intensive enterprises has been greatly limited, especially in a wide variety of enterprises, mainly small and medium-sized production. Moreover, these advanced automation technologies are mainly concentrated in several large-scale enterprises in foreign industrial developed countries, such as Schneider, ABB, Siemens, Rockwell, General Electric and so on. Manufacturers of domestic automation products mainly focus on distributed control system (DCS) systems, work instruments, industrial software, and so on. Compared with industrialized countries, there is still a phased overall gap.
With the adjustment of traditional industrial structures and industrial upgrading, the environment in which labor-intensive industries (such as power supply manufacturing) are located is quietly changing, and the original advantages are slowly turning into disadvantages, forcing companies to think and change their production methods. And morphology. At the same time, in the Outline of the “Tenth Five-Year Plan” for Development, China put forward the development strategy of informatization to drive industrialization, and also promoted the full-scale marketization of our country’s automation industry, making more and more domestic companies pay attention to the automation of the production process in traditional industries. Involved in the research and development of related automation equipment, from system integration to independent research and development, from unit solutions to system solutions, through the integration of international and domestic technologies, division of labor and cooperation in different industries, etc., to automate the assembly line industry Advance to deeper and broader areas. For example, machine automatic processing, automatic cutting, automatic testing and inspection, automatic transmission and handling, automatic packaging, etc., almost every relatively independent link has a corresponding unit automation solution. Automated production can not only reduce material loss, increase efficiency, but also ensure consistency of quality. With the continuous maturation and perfection of the unit automation, the integration and standardization among various units, as well as the development of micro-mechanics electronics and micro-robots, the system automation degree of the entire assembly line manufacturing process will become higher and higher, and direct manual intervention will gradually decrease. This is also the inevitable result of the development of modern enterprises to scientific management.
Aging equipment development trends:
Based on the above analysis of the development trend of the environment, it can be foreseen that the aging of the product is an indispensable part of the production process in the electronics industry. In order to meet the modern production needs, it is bound to move to a higher level of intelligence in the context of industrial automation. Development and automation.
The current aging equipment is divided into energy-saving aspects, which are mainly divided into energy-consuming aging electronic loads and energy-feedback aging electronic loads.
Due to its mature technology and excellent performance, energy-consuming aging load modules can meet the aging needs of various types of power supply products, especially in today's fiery LED driver power supply, LED TV power supply and other aging products. Among them, the electronic payload module in CPET has strong functions in hardware and software, and has various modes such as CC/CV/CR/CP/LED. The AC acquisition board can simultaneously monitor the input and output characteristics of the tested product. For efficiency analysis, ON/OFF switch impact, bad alarm and automatic positioning, automatic generation of various parameters of real-time curve and aging reports and so on. The entire aging process is completed automatically without manual intervention.
The energy feedback aging equipment is mainly used for the aging of products such as mid- and high-power adapters, industrial power supplies, communication power supplies, high-power chargers, and street lamp power supplies. The biggest advantage of energy feedback aging equipment is energy saving and environmental protection.
The aging system is relatively independent in the entire production process. No matter whether it is an energy-conserving or energy-saving aging system, its unit automation has basically been realized, that is, the entire aging process is automatically completed without manual intervention. However, the connection between the aging unit and other parts of the entire assembly line process is not automated. For example, the product is moved from the assembly line to the aging room, aging room, and the packaging line, and the material is loaded (into the aging car before the product is aged) and the material is cut. (Removal from the aging car after aging is completed.) Basically, the work is still mainly manual, which wastes a lot of manpower. The automation of these links currently has some domestic solutions, and it is constantly improving and improving.
With the continuous advancement of automation industry and energy-saving electronic load technology, China Keyuan has taken the lead in integrating functional testing and aging of aging equipment into an integrated automation project and is moving toward full automation and intelligence.
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